DIN Rail Mount DC UPS Simplifies DC Power Integration in Enclosures
Back-up power is a critical element in the reliability of any network. Configuring a system that will survive in the intended application requires close attention to detail. Large systems/central office applications typically utilize well engineered/integrated DC systems with a goal of providing five 9’s reliability (99.999%). Remote sites and wall/pole mounted enclosures are in similar need of high reliability but lack the space and budgets of Tier 1 systems. However, with good engineering practices and component selection, high reliability and economical DC power can be achieved in these smaller, often hostile environment applications.
There are critical issues which much be considered in configuring an enclosure power system. Number one is temperature which is a known killer of power electronic circuits and the batteries they maintain under constant charge. Watertight enclosures provide little or no ventilation thus components must be rated for high temperature, and operate without fans as they provide no benefit. Properly designed DC UPS are a good choice for these applications as they typically operate to 70˚ C and rely only on convection cooling, having no moving parts, and utilize high efficiency circuitry minimizing heat generation.
Batteries are the heart of the system and must be charged at the proper voltage under varying seasonal temperatures. A good DC UPS offers temperature compensated output, reducing voltage in high temperatures to avoid overcharge , and increasing voltage to batteries in low temperatures to prevent undercharge. In addition the DC UPS should be programmable for use with various types of battery chemistry: lead, AGM, Gel, Ni-cad, etc.
Status monitoring adds to reliability in performance as problems can often be detected before total shut down occurs. Form C contacts are effective and simple monitoring and typically activate on AC fail, running on back up, battery fail, and bad battery conditions. Monitors which data log and communicate status via Ethernet can also be incorporated as a separate component.
DIN rail mounting method is ideal for securing components in enclosures where devices quickly and securely click on to the rail and have front terminals which provide easy access for AC input, load and battery wiring.
Integrators are best served by utilizing DC systems that are designed for enclosure applications rather than trying to cobble together an interconnected assembly of various components and then going through the often painful proving out process. DIN Rail mount DC UPS are now available in units that incorporate all essential functions in one convection cooled device: battery charger, power supply, low voltage disconnect, temperature compensation, battery health monitor and alarm contacts. Typically units are available in 12, 24, 48 volt output in power levels from 100 – 500 watts, which cover the majority of enclosure power requirements.